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Production Line Structure of High-Speed Automatic Aluminum Plate Forming Machine
Integrated Aluminum Plate Production Line Design
The complete automatic production line mainly consists of a feeding system, mechanical press, mould forming system, stacking system, and scrap handling system. All units operate in coordination, forming a continuous, efficient, and intelligent aluminum plate forming process.
Feeding System (Feeder Unit)
The feeding system is responsible for aluminum foil coil unwinding, tension control, and precise feeding. It adopts servo-driven control combined with ultrasonic sensors for closed-loop tension regulation, ensuring stable material flow and high feeding accuracy during high-speed operation. When configured as an Automatic Aluminum Foil Container Making Machine, this system guarantees consistent material positioning throughout long production cycles.
High-Precision Mechanical Press System
The mechanical press uses a customized C-type six-face guide rail structure with high rigidity and strong stability. It is specifically designed for wrinkle wall container forming and supports multiple tonnage and stroke options to meet different aluminum plate production requirements. This structure minimizes deformation during operation and extends mould service life.
Mould & Forming System
Moulds are manufactured according to customer samples or technical drawings. Different sizes, shapes, and depths of aluminum plates and food containers can be produced by changing moulds, providing high flexibility for diversified product lines and market demands.
Stacking System (Stacker Unit)
Formed aluminum plates or containers are automatically collected by the stacking system. The system supports single-lane or multi-lane stacking configurations, with adjustable stacking height and quantity based on product size. This reduces manual handling and significantly improves downstream packing efficiency.
Scrap Handling System
The scrap handling system automatically collects edge scrap and waste aluminum foil generated during the forming process. The system can be connected to an Automatic aluminum foil waste hydraulic baler, allowing scrap to be compressed and recycled efficiently. This improves factory cleanliness, enhances operational safety, and supports sustainable manufacturing practices.
Electrical & Control System Design
The electrical control system of the entire production line adopts a modular and independent design. The feeder, press, and scrap handling system are equipped with independent electrical control cabinets, ensuring high operational safety and strong anti-interference capability.
The touch screen is mounted on the left side of the press, providing convenient operation without occupying additional space. The stacking system is equipped with a separate electrical control cabinet, allowing independent parameter setting and operation control. The perfectly matched PLC program logic greatly improves overall production efficiency and enhances system intelligence and user-friendliness.
Technical Specifications
Model: | ZBFC-45 | ZBFC-60 |
Nominal Force: | 450KN | 630KN |
Main Motor: | 7.5KW SIEMENS | 11KW SIEMENS |
Stroke Range: | 150-220mm | 150-300mm |
Adjustable Speed: | 35-75times/min. | 30-80times/min. |
Number of Solenoid Value: | 10sets (2*5cacities) | 10sets (2*5cacities) |
Bed Pate Dimension: | L810xW440mm. 2sets movable plate | L1100xW920mm. 2sets movable plate |
Max.Mould Dimension: | L810xW370x H270mm | L1200xW850x H450mm |
Number of Air Tank: | 5units | 5units |
Press Lubricant Solution: | Solid Lithium Grease, Manual Filling | Solid Lithium Grease, Manual Filling |
Max.Width of Foil Passage: | 700mm | 900mm |
Feeder Tension Control: | Automatic by Ultrasonic Sensor | Automatic by Ultrasonic Sensor |
Max Diameter of Foil Roll: | 600-1500mm | 600-1500mm |
Feeder Precision Control: | +01mm, Mitsubishi Servo System | +01mm, Mitsubishi Servo System |
Stacker Belt Size: | L2000xW700mm | L2000xW900mm |
Min Size Stack Available: | 120x120mm | 120x120mm |
Products Stacking Size: | One lane: L500x W800xH350mm Two lane: L500x W400xH350mm Three lane:L500xW250xH350mm Four lane:L500x W190xH350mm | One lane: L500x W800xH350mm Two lane: L500x W400xH350mm Three lane:L500xW250xH350mm Four lane:L500x W190xH350mm |
Lifting System: | SMC Servo Cylinder | SMC Servo Cylinder |
Main Electric Brand: | MitsubishiSMCSchneider,OMRON,SIEMENS | MitsubishiSMCSchneider,OMRON,SIEMENS |
Production Line Dimension: | 7000x2400x2750mm | 7100x2500x3500mm |
Production Line Weight: | 8000KGS | 11500KGS |
Moulds

Moulds are made according to your samples.
Please send your mould pictures and sizes to us!
Mould sizes different,shape different,
prices are different,from 10,000USD to 20,000USD per set.
Manufacturing Authority & Quality Assurance
In-house manufacturing and assembly workshop
ISO-based quality control and inspection procedures
Stable hydraulic, electrical, and control component supply chain
Long-term cooperation with global food packaging manufacturers
FAQ
Is this Aluminum Plate Forming Machine suitable for wrinkle wall containers?
Yes. The press structure and mould system are specifically designed for wrinkle wall aluminum plates and food containers.
Can the machine be customized?
Yes. This system is supplied only in customized and wholesale configurations, including press tonnage, mould design, feeder width, and stacking layout.
Does the production line support scrap recycling?
Yes. It can be linked with an automatic aluminum foil waste hydraulic baler for efficient scrap compression and recycling.
Which industries commonly use this machine?
The machine is widely used in catering, airline meal packaging, takeaway food containers, and centralized food packaging facilities.
Author & EEAT Statement
Author: Good Choice Machinery Engineering Team
Expertise: Over 15 years of experience in aluminum food container and packaging machinery manufacturing
Authority: Supplier of customized aluminum plate and foil container production solutions for global B2B clients
Trust: Factory-direct production, transparent specifications, and professional after-sales support

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