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Why Choose the Rotary Hybrid Offset & Flexo Printing and Converting Machine
Hybrid Process Integration for Maximum Production Flexibility
By combining offset and flexographic units in a single rotary line, the system allows printers to select the most suitable process for each job. Offset units deliver sharp text and fine graphics, while flexo units handle coatings, varnishes, and specialty inks across paper and film substrates. This Hybrid Process Integration reduces setup time, eliminates secondary processing, and improves overall production efficiency.
Rotary Converting Platform Designed for Finished Products
The machine follows a linear, modular rotary layout rather than a tower or folder-based structure. Web material flows continuously from unwinding through printing, UV curing, converting, and rewinding. As a Rotary Converting Platform, it supports in-line die cutting, waste removal, cold foil, and rewinding, producing finished rolls ready for downstream use without offline handling.
Engineered for High-Value Packaging Production
Packaging and label markets demand more than speed. They require surface effects, tight registration, and stable quality across long runs. This system is optimized for High-Value Packaging Production, supporting paper, film, and composite substrates with precise tension control, servo-driven units, and camera-based automatic registration.
Engineering Design of the Rotary Hybrid Offset & Flexo Printing and Converting Machine
Printing and Register Control Architecture
Each printing unit is driven by independent servo motors and controlled through a centralized industrial control system. Automatic register cameras and CIP-based ink control maintain accurate alignment across multiple processes. Digital lateral and circumferential adjustments ensure stable registration during speed changes and material transitions.
Web Handling, UV, and Converting Modules
Unwinding and rewinding units support large roll diameters with closed-loop tension control. LED UV curing units and chilled rollers stabilize ink performance at high speeds. Converting modules such as rotary die cutting, cold foil stamping, and lamination can be configured inline, reinforcing the system' s role as a Rotary Converting Platform rather than a standalone printing press.
Modular Expansion and Custom Configuration
The platform is fully modular. Customers can configure the number of offset and flexo units, add or remove converting stations, and adapt the line for future production needs. This modular concept supports evolving requirements in High-Value Packaging Production without replacing the core machine.
Authority and Manufacturing Credibility
Factory Capability and Quality Standards
good choice designs and assembles the complete system in-house, covering mechanical structure, electrical control, and software integration. Manufacturing follows ISO-certified quality management processes, with full functional testing before delivery.
Proven Industry Experience
The Rotary Hybrid Offset & Flexo Printing and Converting Machine has been deployed in packaging and label plants serving food, beverage, pharmaceutical, and industrial markets. Factory real-scene photos, ISO certificates, and client logo walls are available for qualified buyers.
Customization, Delivery, and Service
Supply Mode: Custom + wholesale only, no retail inventory
Customization: Printing units, converting modules, UV systems, control options
Delivery Time: Project-based, typically 4–6 months
Warranty: One year from commissioning
Service: On-site installation, commissioning, and operator training
Frequently Asked Questions
Q1: What industries is this machine designed for?
It is designed for packaging and label manufacturers producing high-value printed and converted materials.
Q2: How does Hybrid Process Integration benefit production?
It allows offset and flexo processes to work together in one line, reducing changeovers and improving efficiency.
Q3: Is this Rotary Converting Platform suitable for film materials?
Yes. It supports paper, film, and composite substrates with precise tension and register control.
Q4: Is retail purchase available?
No. The system is supplied exclusively through custom and wholesale cooperation.
Author & E-A-T Disclosure
Author: Good Choice Machinery Engineering Team
Expertise: Hybrid printing systems, rotary converting platforms, and packaging production engineering
Experience: Over 20 years of experience in designing, manufacturing, and commissioning offset, flexo, and converting equipment
Technical parameters
Main Technical Parameters
Machine speed Maximum print repeat length | 150M/ min 4-12color 635mm |
Minimum print repeat length Maximum paper width | 469.9mm 420mm |
Minimum paper width Maximum print width | 200mm (paper), 300mm (film) 670 mm |
Substrate thickness Unwinding the largest diameter | 0.04 -0.35mm 1000mm / 350Kg |
Winding the largest diameter Cold maximum income, unwinding diameter | 1000mm / 350Kg 600mm / 40Kg |
Offset printing plate thickness Flexographic printing plate thickness | 0.3mm 1.14mm |
Blanket thickness Servo motor power | 1.95mm 16.2kw |
UV power voltage | 6kw*6 3p 380V±10% |
Control voltage frequency | 220V 50Hz |
Dimensions Machine net weight | 16000×2400×2280 |
Machine net weight Machine net weight Machine net weight | unwinding 1400Kg Die cutter&waste collection 1350Kg rewinder 920Kg |
Details description :
1. Unwind unit :
1.1 3 inch shaft lifted with 1000mm diameter |
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1. 2 Re brand web guide |
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1.3 Web cleaner |
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1.4 Double corona treatment |
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1.5 RE brand automatic tension controller |
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1.6 feeding servo driver control |
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2. Flexo unit
2.1The classic petal type structure with 4 servo driver control
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2.2 Double chilling roller system plus LED uv dryer |
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2.3 Automatic register system |
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3. offset printing unit
3.1 double seats inking system Totally 21 pcs roller in each station |
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3.2 chilling system in 4 inking roller |
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3.3 sleveeless shaft system with servo driver control |
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3.4 chilling roller before LED uv dryer |
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3.5 Automatic register camera |
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3.6 Automatic inking control system with CIP3 |
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4. die cuttiing station
4.1 Double seats rotary die cutting station |
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4.2 Magnetic cylinder handling device |
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5. Rewinder
5.1.BST camera |
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5.2Lifted rewinder system |
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5.3 feeding roller with servo driver control |
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Other device
1. Turn bar |
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2. Cold foil /lamination device |
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3 plate bending machine
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4 plate mounting machine
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5 Main control table
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Whole view
INSTALLATION PICTURE IN CLIENTS SIDE (7 OFFSET +1 FLEXO )
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